Cull inspection of bottles
(empty bottles)

PAGE OVERVIEW: Overview Capacity Description Pictures Brochure Videos Questions & answers

Machine overview

The full bottle inspection machine "FVI-DGI" is used to detect bad, damaged or soiled bottles including swing-top bottles and swing-top closures with bad, damaged or soiled rubber seals and logos. The speed range depends on different machine sizes. The following machine sizes are available:

suitable for:

Types of bottles

  Empty bottles with
        crown caps
        screw caps
        twist-off caps
        swing-top closures

Description FVI-DGI8 FVI-DGI15 FVI-DGI20 FVI-DGI24
Number of locations 8 15 20 24
Rated capacity Bph 6.500 13.000 16.000 19.000
Maximum capacity Bph 7.500 14.000 17.000 20.000
Length mm 2.710 2.940 3.500 3.500
Width mm 1.800 1.950 2.730 2.730
Height mm 2.700 2.700 2.700 2.700

Functional description

All bottle types are checked and analysed using the detection methods listed below in the full bottle inspector. Unique in bottle inspection, our FVI-DGI also enables the inspection of swing-top bottles the swing-top closures, their sealing rubbers, heads and logos. For the swing-top bottle alignment, we use the same system as in our closing machines. The botte gets orientated and we lift-up the swing-top closure in the alignment guide. At this point the rubber seal turns down and we check and analyse the surface and properties of the seal.

Controlled criteria:

Bottle

  via camera:
        height
        base
        neck
        thread
        mouth
        shoulder
        body

  via infrared:
        residual liquid

  via high frequency:
        lye

Bügelverschluss

  via camera:
        logo
        cap
        shape
        contour
        seal

Machine design

All elements are made from rust-proof stainless steel (1.4301) and hard-wearing, durable plastic (PAS 10 and PAX LX). Soiling can be rinsed off with hot water (up to 90° C). The moisture created by this acts as a lubricant when the plant is re-started. The lower part of the plant is formed by a solid frame which is welded together from NIRO stainless steel tubes. The upper part of the plant is fitted with a transparent protective covering as standard.

Noise protection enclosure

The system is fitted by default with a transparent safety enclosure made of composite safety glass (CSG) in accordance with DIN 12543-2. Noise emissions are reduced as a result and the operator is isolated from the hazard zone. CSG is a laminate safety glass that does not shatter when broken. Reducing the risk of injury in the case of an accident.

Why AMS?

In addition to many years of industry experience and specialization in technology related to the swing lock, our systems have a high safety and quality standard. Standard-compliant machine components from leading manufacturers, the highest quality seals and the finest materials are used in this system and guarantee problem-free operation.

Product pictures

(Click on photos for a larger view)

Have we piqued your interest?

You are also welcome to download our brochure about our full bottle inspection machines to see all the important information.

Product videos

 

Product video DGI15

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Product video DGI40

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Questions and Answers / Q & A:

Below you will find our answers to frequently asked questions:

What is the typical service life of AMS machines?

Our machines have a high safety and quality standard. The service life of an AMS machine depends on proper handling and compliance with the maintenance and lubrication intervals.

Our first swing stopper closing machine with no. 1 / built in 1995 has already changed hands for the fourth time and is still running without any problems.

How long are original spare parts for AMS machines available?

We try to have enough original spare and wear parts in stock for all new machine generations. However, we try to keep all AMS machines alive with suitable parts.

Are AMS machines built according to a hygiene concept?

We always value the best possible implementation of a hygiene concept on our machines. Systems that are located in the wet section of a filling system and from a machine size of BVM8 - 6000 have a rounded, electropolished table. With this we guarantee an immediate drainage of liquids. In addition, all of our plastic parts are made in natural white. This makes it easier to identify soiling or signs of use.

Which PLC is used in the AMS machines?

We have been relying on the Austrian PLC manufacturer B&R since 2009. We also purchase the servomotors, frequency converters and the safety technology from this manufacturer. Thus, the complete drive and safety technology comes from a single source.

Where can AMS machines of this type be viewed?

We are proud that our machines are in use all over the world. You are welcome to contact us regarding a visit to a type of system that has piqued your interest. We will find suitable references for you in our customer list and, if necessary, visit this machine with you.

We look forward to your inquiry!

If you cannot find an answer to your question here, please contact us.